DESIGNING TOTAL PRODUCTIVE MAINTENANCE IN CV X

OCTALIA, TIRA DINI (2019) DESIGNING TOTAL PRODUCTIVE MAINTENANCE IN CV X. S1 thesis, UAJY.

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Abstract

CV X is a packaging printing industry in Yogyakarta, Indonesia, that produces paper bags and paper boxes for packaging. It is identified that one of the machines for the manufacturing process is often breakdown which is the Oliver offset printing machine. The main cause of the machine breakdown is the absence of preventive maintenance, while the other causes are the old parts of the machine, the absence of training that cause unreliable human resouurce who control the machine, and the unstable electricity. Therefore, a preventive maintenance using an approach called Total Productive Maintenance (TPM) is designed to prevent the machine breakdown. The steps of designing the Total Productive Maintenance starts with introduction of TPM to all the employees, formation of TPM team, audit process of the Oliver offset printing machine, data collection of Six Big Losses to calculate Overall Equipment Effectiveness (OEE), and designing 8 TPM pillars implementation. Then, the employees aware of the importance of the prventive maintenance to the machine and decide to implement autonomous maintenance and focused improvement. After the implementation, the data collection of Six Big Losses to calculate Overall Equipment Effectiveness is conducted again to identify the improvement after the implementation. As the result, the OEE percentage increases from 78,875% to 79,858%. It is identified that TPM is qualified to prevent machine breakdown.

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